The furling line was also pulling on the bolt which attaches it to the furling unit, there were no wraps around the furler at this point, the line just came straight back from the furler.
Now, I was thinking I would add a couple of extra wraps on the furler when we drop the main sail but a neighbor on my dock said I should be able to do it without dropping the mainsail. Just pull the furling line through the deck and the blocks, then push the end around the furler unit a couple of times and then pull it back through the deck.
I did this last night and was careful to run a mouse line from the in haul line so I could pull it back again when I was done. It looks like this now
|After adding 3 wraps|
Anyway, it furls really easily now all the way in with no issues besides the in haul line stopper almost makes it to the clutch now but that's ok for now.